The most important things to check before a tuning appointment. There is a list for each category below. Please read through to make sure your vehicle is ready to save us and yourself time/money/headaches.
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TOP ELECTRICAL ISSUES
- WIRES & CONNECTIONS
- No Exposed Wires
- Solder All Connections
- CHECK ENGINE LIGHT
- Clear all Check Engine Lights prior to tuning
- EXCEPTIONS
- O2 Sensor Code
- O2 Heater Code
- Knock Sensor Code
- Battery/Alternator
- VOLTAGE
- 13.5-14 volts at all operating conditions
- Exceptions: 16V Battery/Crank pulley that underdrives the alternator
- GROUND POINTS
- Pick good ground points
- Clean around ground points
- MAJOR GROUNDS
- Transmission Case to Chassis
- Valve Cover to Chassis
- Battery to Chassis
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TOP FUEL ISSUES
- INTERNAL PUMPS
- DO NOT install a pump if there is dirt, rust, or debris in the fuel tank.
- SUMPING
- Clean all metal chips, welding slag, and debris after sumping.
- EXTERNAL PUMPS
- Check pre & post filter
- Use stainless filters
- GAUGES
- We recommend fuel pressure gauges for every application
- SENSORS
- If possible we recommend getting a fuel pressure sensor
- FUEL PRESSURE
- Note fuel pressure before tuning
- Base fuel pressure should be 40-50psi
- REGULATORS
- Aftermarket Fuel Pressure Regulator not necessary for every application
- LEAKS
- Check for vacuum or fuel pressure leaks as a result of torn or old o-rings
- INJECTOR SIZING
- Make sure your fuel injectors are sized appropriately for your power goals
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TOP MECHANICAL ISSUES
- COMPRESSION
- Make sure your engine has healthy compression in each cylinder
- No more than 20psi variance between cylinders
- FLUIDS
- Check Oil Levels
- Check Coolant Levels
- SETTINGS
- Make sure the engine has proper valve lash for the cams being used
- VALVE ADJUSTMENTS
- Adjust valves with the engine completely cool
- TIMING BELT
- Needs to be installed properly
- Should have minimal to no slack
- FUEL AMOUNT
- Roughly half a tank of gas is needed in the car for the tuning session, so come with a FULL TANK.
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CLUTCH
- POWER RATING
- Make sure your clutch is rated for the torque capacity of the power you plan to make
- We recommend a twin disk clutch more than 500-550whp
- STOCK CLUTCH
- If your build will make more than the stock clutch can handle the tuning session may need to be cut short due to clutch slippage.
- CLUTCH BREAK-IN
- If your clutch requires break-in it must be done before tuning
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OIL
- OIL TYPE
- All Motor: 10w30
- Forced Induction: 10w30
- CHANGE FREQUENCY
- Turbo: ~2000 miles (1000 miles if run harder)
- All Motor, Supercharged, Nitrous: ~3000 miles
- COMMON LEAKS
- Oil Pan
- Cam seal
- Distributor seal
- Valve cover gasket seal
- Oil filter
- Oil cooler
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TOP TURBO SYSTEM ISSUES
- GENERAL ISSUES
- Secure all pipes
- Tighten all bolts
- Use the correct oxygen sensor bung
- Tighten the blow off valve
- Use and correctly install the proper oil lines
- Check turbo shaft play
- BALL BEARING TURBOS
- These turbos must use coolant lines
- These turbos should never be allowed to see more than 40psi of oil pressure
- Anything smaller than a -4 a.n feed line will starve the center section of oil
- INTERCOOLER
- We suggest using Garrett and BELL intercoolers
- We do not recommend using eBay intercoolers
- LEAKS
- Check for cracks and/or pinhole leaks
- WASTEGATE-SPRING SIZE
- Make sure you have the correct size wastegate spring in your wastegate
- BOOST CONTROL
- We suggest using a boost solenoid whenever possible
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TOP EXHAUST ISSUES
- SIZING - TURBO
- We recommend a minimum of a 3" downpipe, test pipe, and exhaust
- SIZING - ALL MOTOR
- We recommend 2.5" to 3" minimum depending on displacement
- CATALYTIC CONVERTER
- We do not recommend catalytic converters on any turbocharged vehicles
- NOTE - Vehicles without catalytic converters will no longer meet most state requirements for driving on public highways. If you are removing your catalytic converter your vehicle only be able to be used for off-road use.
- OXYGEN SENSOR
- Must have an oxygen sensor bung in the downpipe/header
- Be sure the oxygen sensor can be removed for tuning and is not stuck
- Be sure the oxygen sensor hole is opened to the entire diameter of the threaded bung
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TOP IGNITION ISSUES
- STOCK
- OEM Plugs / Coil Packs are recommended
- MSD
- Digital Series is recommended
- Make sure you have the proper coil to go with the Digital 6 or 7 ignition box
- Cap / Rotor
- REPLACEMENT
- New OEM cap and rotor are recommended
- When using aftermarket CDI ignition is with distributed spark and external coil, use an MSD cap and rotor
- SPARK PLUGS
- Be sure that you have the proper heat range and gap for your application prior to tuning
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TOP MISCELLANEOUS ISSUES
- HARDWARE/SOFTWARE
- Make sure that you are properly prepared with connection and power cables etc. for your application. We have some stuff if you forget but are not set up for every situation.
- SPARK PLUGS
- Most cars use more than one set of spark plugs during an appointment
- AUTO TRANSMISSIONS
- For tuning or testing an automatic car make sure the transmission is able to be locked into a particular gear
Paying close attention to detail when addressing the points above will save money and time when at a dyno/tuning appointment. We can only fix certain issues on the day of an appointment depending on scheduling for that day. If you come to an appointment with a vehicle that is not working properly we may not be able to complete your appointment. If the problem is minor enough to be fixed at the shop during the day we can fix it. Our labor rates apply for time spent troubleshooting and repairing if required.